Press brake machine is an important equipment used in metal manufacturing. They are used to bend, shape, and form metal plates by applying force to the workpiece. Bending brake machines come in various sizes, capacities, and brands, each with its own unique features.
Before users purchase the machine, press brake cost is one of the key factors to consider. The price of press brake may vary greatly, ranging from a few thousand dollars to hundreds of thousands of dollars. The price is influenced by several factors, including the size, capacity, brand, and additional features that the bending machine may have.
Below article will make a complete press brake cost research, which not only introduces the factors affect the press brake price but also clearly list the price for different types of press brake for your reference.
Table of Contents
Basic Knowledge Of Press Brakes
In the most basic definition, a hydraulic press brake machine is a specialized bending machine designed specifically for bending metal plates. This versatile equipment, essential in the arsenal of any press brake manufacturer, leverages the power of hydraulic fluid and cylinders to create precise and consistent bends.
The application of this hydraulic system enables it to accurately form various shapes using different types of metals.
The application of hydraulic press brake machines is diverse, from automobile and aircraft manufacturing to heavy machinery and construction equipment production. It can accurately handle various metal thicknesses and lengths, making it the preferred choice for customized and large-scale production of metal products.
One of the main advantages of using a hydraulic press brake is its efficiency and consistency. The hydraulic system can achieve smooth and controllable movement, thereby achieving high-quality bending and minimal waste. In addition, the versatility of these machines, coupled with their ability to produce complex bends, makes them invaluable for manufacturers seeking to optimize their manufacturing processes.
Hydraulic press bending machines stand out in the field of bending machines due to their unique operating mechanism and advantages compared to other types. Compared to mechanical and pneumatic bending machines, hydraulic models provide stronger control, accuracy, and versatility.
Difference Between Hydraulic Press Brake And Other Press Brake
Unlike mechanical press brake that rely on flywheel and crank mechanisms, hydraulic bending brake machines use hydraulic fluid to move the plunger. This allows for more precise control of the bending process, as the hydraulic system can be fine tuned to modify the bending force and angle. This precision is particularly advantageous for complex or fine metal forming tasks.
On the other hand, pneumatic bending machines operate using air pressure. Although they are known for their speed, they lack the force and control compared with hydraulic bending machines. Hydraulic systems can generate higher pressure, making them suitable for thicker and harder materials. For manufacturers who require the use of multiple metal types and thicknesses, bending pressure is a key factor.
In addition, hydraulic press brake machines typically have advanced features such as CNC (Computer Numerical Control), which further improves their bending accuracy and efficiency. This integration allows for high-precision automation and repeatable bending, which is not feasible in mechanical or pneumatic types.
Factors Affect Press Brake Cost
When considering the price of a press brake machine, there are several factors that can significantly affect the press brake cost. These factors should be taken into account to ensure that your money receives the best value. Here are some key factors.
Machine Size And Bending Capacity
The bending capacity of a press brake refers to the maximum thickness and length of the material it can bend. The higher the bending capacity, the higher the price of a press brake machine. Larger bending brake with higher bending capacity are usually more expensive than smaller press brake machines. In this case, users should consider the type and thickness of materials they usually use, and choose the appropriate press brake model. The size of the press brake plays a crucial role in determining its price. Under the same tonnage, the performance of large sized press brake is more stable, but the press brake cost is higher. Large machines designed for heavy-duty operations with higher tonnage capacity typically have higher costs. Depending on the specifications, the price range may range from tens of thousands of dollars to hundreds of thousands of dollars. Assessing your specific needs and production requirements to determine the appropriate scale for your business is crucial.
Additional Configurations
The hydraulic press brake adopts various additional configurations can enhance its functionality and productivity. These configurations include CNC controller, advanced rear gauge systems, safety protection, etc. Although these optional configurations may increase overall costs, they can also significantly improve the efficiency and accuracy of bending operations.
Automation Level
The level of automation and control technology. The hydraulic press bending machine equipped with advanced automation system such as bending robot or automatic press brake tooling change system improves higher accuracy and efficiency.
Brand
The reputation and brand of CNC press brake manufacturers can also affect prices. Famous brands with a record of producing high-quality machines may have higher prices. However, choosing a reputable brand can ensure reliability, durability, and after-sales support.
Customization
If the user needs specific customization or modifications to meet unique production needs, the press brake cost may increase. Customization may involve changes in machine design, tools, or software. If the standard model cannot fully meet users’ requirements, customization should be considered.
By considering these factors, buyers can make wise decisions when purchasing pressure switches that meet production needs and budget. Please remember that evaluating long-term returns and investment returns is crucial, rather than just focusing on upfront costs.
Operation Cost Of The Press Brake
What is the continuous cost of operating a hydraulic press brake machine?
In addition to the initial purchase cost, operating the hydraulic bending brake machine also involves ongoing expenses, including maintenance costs and energy consumption.
What is the cost of regular maintenance?
Regular maintenance of hydraulic bending brake machines is crucial to ensure their optimal performance and service life. These costs include routine inspections, replacement of worn parts, and refilling of hydraulic oil.
What is the typical energy consumption cost?
Although hydraulic press brake machines are more energy-efficient than mechanical bending machines, they still require a considerable amount of energy to operate. The cost of energy consumption may vary depending on the size of the machine, frequency of use, and local electricity prices.
Entry-level Press Brake
When it comes to press brake machines, there are different price ranges to choose from to meet various budgets and needs. Entry-level bending brake machine is a great choice for those who are just starting business or have limited budgets.
Compared to high-end products, the entry-level press brake cost is much lower. These machines are designed to provide basic bending capabilities and are very suitable for small-scale or occasional use. Although they may not have all the advanced features of high-end models, they still provide reliable performance and accuracy for most sheet metal bending applications.
NC Press Brake
NC press brake is the typical type of entry level press brake. It adopts torsion axis synchronization technology and controls the twisting motion of the bending tool through a NC controller to achieve automatic bending.
One of the advantages of a NC press brake machine is its affordable price. The prices of these machines are often competitive, making it a cost-effective choice for businesses or individuals with limited budgets.
Another advantage of a NC press brake is its simplicity. These machines are designed with user-friendly interfaces and intuitive controls, making them easy to operate even for beginners. They usually have fewer customization options and additional features, which is an advantage for those who enjoy a simple and worry free bending process.
It should be noted that although NC press brakes have a high cost-effectiveness, they may not be suitable for large-scale production or complex bending tasks. If you have more stringent requirements or anticipate significant business growth, you may need to consider high-end pressure brake models that offer advanced features and features.
NC Press Brake Cost
- 40Tons – 125Tons NC press brake cost: $85,000- $14,300
- 160Tons – 250Tons NC press brake cost: $19,400- $35,700
NC press brake is not suitable to produce the tonnage larger than 300 Tons due to its machine structure.
Medium-level Press Brake
When it comes to hydraulic bending brake, the medium-level option provides a perfect balance between affordability and advanced features. These machines are very suitable for enterprises that require more functions than entry-level bending machines, but do not have a budget for high-end models.
One of the main advantages of a medium-level press brake machine is its increased bending capacity. They can handle thicker and larger metal plates. By using a medium-level press brake, operator will be able to handle more complex bending tasks and use a wider range of materials.
The medium-level press brake also has additional features and customization options, making it more versatile. They typically have programmable controls that enable precise and repeatable bending operations. This can greatly improve production efficiency and reduce the risk of errors. Some models may even have advanced features, such as automatic tool changing systems or hydraulic crowning, which further enhances their capabilities.
CNC Hydraulic Press Brake
CNC hydraulic press brake is the typical machine type of the medium-level press brake machine. CNC press brake generally adopts a special CNC system for the bending machine. The coordinate axis of the bending brake machine has developed from a single axis to 12 axes. The CNC system can automatically realize the control of the ram running depth, the adjustment of the ram left and right tilt, the front, rear, left and right adjustment of the backgauge, the pressure tonnage adjustment, and the adjustment of the ram’s approaching working speed. CNC press brake can make the bending machine conveniently achieve actions such as ram downward, jogging, continuous, pressure holding, return, and midway stop, and complete multi bend bending at the same or different angles with one feeding.
CNC Press Brake Cost
- 40Tons – 125Tons CNC press brake cost: $16,500- $35,000
- 160Tons – 300Tons CNC press brake cost: $26,800- $51,500
- 400Tons – 600Tons CNC press brake cost: $45,300- $95,000
For press brake tonnage larger than 600Tons, please contact SC for CNC press brake price.
Eco-Friendly CNC Press Brake
Eco-friendly CNC press brake is another type of medium-level press brake machine. The working principle of eco-friendly CNC press brake is same as that of CNC hydraulic press brake. The difference is Eco-friendly CNC press brake use servo main motor instead of normal motor to drive the machine. Eco-friendly CNC press brake can save 40-50% electric energy compared with the energy consumption of the hydraulic CNC press brake.
Eco-Friendly CNC Press Brake Cost
- 40Tons – 100Tons Eco-Friendly press brake cost: $20,500- $26,400
- 130Tons – 250Tons Eco-Friendly press brake cost: $25,000- $41,000
In terms of price, medium-level bending brake machines typically range from tens of thousands to hundreds of thousands of dollars. Although they are more expensive than entry-level options, they have made significant improvements in performance and functionality. It is important to carefully consider your specific needs and budget to determine whether the medium distance bending machine is the right choice for your business.
High-end Press Brake Machine
High-end press brake machines provide top-notch functionality and capabilities for those looking for the best products in the market. These press brakes are designed to handle heavy-duty applications and provide excellent accuracy and performance. Although their prices may be higher, their advanced features and high-quality structure make them a worthwhile investment for enterprises that require high production and complex bending needs.
Key Functions And Advantages Of High-End Press Brakes
- Enhanced bending ability: High end bending machines typically have higher tonnage capacity and can bend thicker and more challenging materials. This increased bending ability provides greater flexibility for enterprises to handle various projects.
- Advanced control systems: These press brakemachines are equipped with advanced programmable control systems, which can accurately control the bending process. This allows operators to easily set and execute complex bending sequences, achieving highly accurate and consistent bending.
- Automatic tool change system: High-end press brakeare usually equipped with automatic tool change equipment, which does not require manual tool setting and shortens the conversion time. This feature improves production efficiency and allows for seamless transitions between different bending operations.
- Customization options: High-end press brakemachine manufacturers understand the different needs of different industries. Therefore, these machines typically offer a wide range of customization options, such as specialized tools, rear end configurations, and safety features. This enables enterprises to customize bending machines according to their specific requirements and optimize production processes.
Hybrid Servo Press Brake
Hybrid servo press brake has split dual fuel tanks, adopting a hybrid oil electric servo pump control system, the position signals emitted by the left and right sets of magnetic grating rulers are controlled by a computer to control the left and right servo main motors. The left and right oil pumps are respectively controlled by forward rotation and speed to generate the same flow rate and pressure, causing the left and right oil cylinders to move synchronously and increase pressure synchronously. The oil pump rotates forward, the slide moves downwards, the oil pump rotates in reverse, and the slide moves upwards. The left and right (oil cylinder, oil pump, servo motor, magnetic scale) form two closed-loop systems with the computer.
During standby, the servo motor rotates slightly (silent and energy-saving). When descending quickly, the servo motor speed varies depending on the speed requirements (high speed and low torque). During the bending process, the servo motor torque varies depending on the bending pressure (high torque and low speed). During the return journey, the servo motor speed (medium torque) varies depending on the speed requirements.
Advantages Of Servo Hybrid Press Brake
- The use of servo motors reduces energy consumption in the system during working intervals. The energy-saving effect is excellent, with a energy-saving rate of 70% compared to the same model, and the noise is further reduced. When the machine tool is running at high speed, the noise value does not exceed 60 decibels.
- Low temperature rise, when operating at an ambient temperature of 38 ° C, the continuous oil temperature does not exceed 50 ° C, reducing the risk of oil leakage, increasing stability, and improving the service life of hydraulic systems and cylinders.
- The position accuracy or component accuracy of the slider is higher than that of the proportional valve control system machine tool. After actual testing, the repeated positioning accuracy of the slider is ± 0.01mm, with a maximum accuracy of ± 0.005mm.
Hybrid Servo CNC Press Brake Price
- 63Tons – 130Tons hybrid servo press brake cost: $23,500- $37,100
- 170Tons – 300Tons hybrid servo press brake cost: $32,200- $64,300
- 400Tons – 600Tons hybrid servo press brake cost: $53,800- $110,300
Conclusion
Press brake cost is one of the most important factors to consider before purchasing. Size, bending capacity, brands, configurations, machine types are all factors affect the press brake machine price. By understanding the basic knowledge of hydraulic press brakes and the factors that affect their price range, enterprises can make wise decisions when purchasing bending machines that meet their specific needs and budget. SC is one of the most famous CNC press brake manufacturers in China, we provide all types of press brake to meet users bending requirements.
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