Case

Cobalt Plate Nickel Plate Fully Automatic Cutting Unit

Cobalt plate, nickel plate, and copper plate are cast plates, and the cutting process in the production process are difficult for traditional plate shearing machines and CNC punching machines since these machines are designed for common cold-rolled and hot-rolled plates. In response to customer issues, SC SHENCHONG develops the cobalt plate nickel plate fully automatic cutting unit to effectively solve the above problems.

Cobalt Plate Nickel Plate Cutting Problem

The above-mentioned special plates (cobalt plate and nickel plate) are not suitable for traditional cutting or punching due to their uneven surface. Cobalt plate and nickel plate are 2-3mm thick at the edge and 4-5mm thick in the middle, with a rough and uneven surface. When shearing cobalt nickel copper with shearing machines and CNC punching, problems such as high failure rate, insufficient reliability, and low production efficiency are prone to occur.

Solution: Cobalt Plate Nickel Plate Fully Automatic Cutting Unit

SC SHENCHONG cobalt plate nickel plate fully automatic cutting unit can solve the cutting problem. Two front feeding CNC plate shearing machines can achieve a production capacity of 35 tons per 24 hours, meeting the needs of enterprises to the greatest extent.

The fully automatic cutting unit adopts a single beam truss suction cup feeding method, and the plate is cut to a fixed length by a front feeding cutting machine. To adapt to the special characteristics of the plates, SC SHENCHONG has changed the traditional clamp of the shearing machine to a push head and added a rear stopper to meet the high-strength usage needs of customers. The pressure foot oil cylinder of the plate shearing machine has been changed to a pressure beam to solve the problem of uneven and unable to press cobalt and nickel plates. The distance between the pressing beam and the cutting edge is specially customized to meet the minimum cutting requirement of 40mm, ensuring that the final cutting is in place without wasting raw materials. The back of the plate shear is equipped with a chain plate transmission line that can rotate forward and backward. The first blade first cuts the waste material and then reverses it into the waste bin, followed by forward cutting. The waste bin is easy to extract for secondary use.

The cut strip is leveled by a reverse torsion device, and then enters the leveling machine for secondary leveling through a material tapping device to ensure that the strip is not twisted or arched, and does not affect subsequent cutting blocks.

The leveled strip material is placed by a handling robot or manually on the second front feeding and shearing machine. The front feeding platform has a customized guide groove, and the maximum size of the shearing machine can be 40mm, which can meet the cutting of 15 or 20mm nickel plates. Customized guide groove pushing ensures cutting speed and stability. The rear discharge platform can be directly connected to the finished product box by a chain plate wire. The finished product box is equipped with a weighing device and consists of three rotating platforms for the finished product box, ensuring that the next finished product box rotates and connects after the finished product is loaded to the specified weight, and the machine does not stop, maximizing production efficiency.

Taking cobalt plates as an example, the second customized shearing machine can cut at least 1440 pieces of 650mm x 45mm material into 45mm x 45mm blocks per hour, with a production capacity of over 35 tons per 24 hours.

Equipment selection: Use a 12x2500mm shearing machine for 3-5mm cobalt plates, and a 40x1500mm shearing machine for 15-20mm nickel plates. The connection can be selected as either a robot or a single beam truss.