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Conical plate rolling machine is the 4 or 3 roller plate bending machine specially designed to roll the Conical circle.
The structure of conical plate rolling machine is three-roller symmetrical, the upper roller in the central symmetrical position of two lower rollers vertical lifting movement, through screw screw worm drive, two lower rollers rotation movement, through the output gear of reducer and lower roller gear mesh, provide torque for rolling plate.The disadvantage of the machine is that the plate end needs to be pre-bent with the help of other plate rolling machine.
The main structure of the conical roll plate rolling machine is composed of an upper roller device and a pressing device, a lower roller device, a main transmission device, a flipping device, left and right side frames, and a base.
NO. | Item | Specification |
1 | Maximum rolling plate thickness | 3mm |
2 | Maximum bevel height of curved steel plate | 600mm |
3 | Diameter of upper roll | 20mm,140mm |
4 | Diameter of lower roll | 20mm,140mm |
5 | Power | 5.5kw |
6 | Hydraulic power | 2.2 |
The upper roller device consists of an upper roller, an upper roller bearing seat, etc.
The material of the upper roller is 45 # steel forging, quenched and tempered with HB245-285, and sliding bearings are installed on the bearing seats at both ends of the upper roller.
The upper roller sliding bearing adopts SF-2 composite material.
The pressing device is powered by a secondary motor, which mechanically transmits torque through a reducer, worm gear, and screw nut, driving the upper roller to move up and down. The material of the worm gear and nut is zinc based alloy ZA27; The material of the worm is 45 # forging, and it is quenched and tempered with HB245-285.
The lower roller device consists of the lower roller, lower roller bearing seat, lower roller open gear, lower roller sliding bearing, etc. The lower roller is the driving roller, which is driven by the main transmission output gear, the lower roller open gear, and the transmission torque of the lower roller.
The material of the lower roller is 45 # steel forging, quenched and tempered with HB245-285; The material of the lower roller gear is 45 # steel, quenched and tempered with HB245-285, and the tooth surface is high-frequency quenched with HRC45-50.
The sliding bearing of the lower roller is made of SF-2 composite material.
The main transmission device consists of a main motor, gear reducer, brake, etc.
The overturning device consists of an overturning frame, a locking pin, etc.
The left and right frames and bases are made of steel plate welded parts, and undergo vibration aging treatment after welding.
The conical roll 3 rollers plate bending machine control system consists of an electrical control cabinet and an operation console. Power supply 380V/50HZ. The main switch has short-circuit protection and overload protection function for the main motor. The forward and reverse rotation of the motor is controlled by an AC contact. Strong current control components include circuit breakers, fuses, contacts, thermal relays, buttons, switches, indicator lights, etc.
In order to protect the operation and equipment, limit switches are installed at the terminals of each moving part of the equipment, and emergency stop buttons are installed on the fixed side rack.
The control cabinet is equipped with all control buttons, indicator lights, etc. to complete the product rolling process, in order to control the operation and various working states of the entire machine.
SC four-roller cone plate bending machine is a kind of equipment commonly used in metal plate processing. It is mainly used to roll metal plates into round, conical or other curved shapes. It uses four rollers to gradually bend the plate during the manufacturing process to finally achieve the desired bending shape. Compared with the traditional three-roller plate bending machine, the four-roller cone bending machine has better processing accuracy and a wider range of applications.
Four-roller layout: The four rollers of the four-roller plate rolling machine are divided into two lower rollers and two upper rollers, one of which can be raised and lowered, and the other upper roller is fixed. The lower roller is usually a driving roller, which drives the movement of the plate through its rotation to complete the rolling of the plate.
Plate positioning: Before rolling, clamp one end of the plate between the upper and lower rollers and align them.
Bending process: When the plate is gradually bent by the four rollers, the machine can control the lifting and lowering of the upper roller to adjust the bending degree of the plate, thereby forming a circle or cone.
Conical rolling: By changing the spacing between the upper and lower rollers and the lifting and lowering of the upper roller, the rolling of the conical plate can be achieved, which is suitable for some workpieces that require special shapes.
High-precision rolling: The four-roller structure provides a more stable bending force, which can ensure that the shape and precision of the sheet after rolling are more refined.
Strong adaptability: It can process sheets of different thicknesses, materials and widths, and has a wide range of applications.
Easy to operate: The machine’s operating interface is usually simple, and parameters such as pressure and spacing can be adjusted in real time, making it convenient for operators to control the rolling process.
Suitable for complex shapes: In addition to the common circular rolling, it can also roll complex shapes such as cones and spirals.
Can you pls tell us your plate thickness and length? Our sales will recommend machine model for you.
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